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Automatic feeder shearing line is the automatic cutting of all kinds of metal coils for various cold-rolled steel coils, hot rolled coils, stainless steel coils, galvanized steel coils, silicon steel and surface coated. The production line for cutting off.
It has four major steps of unwinding, leveling, feeding and shearing. The coil material is unrolled, leveled, fed, and sheared into sheets of the required width. It is widely used in automobile, hardware, computer, electronics and other processing and manufacturing. industry.
The emergence of automatic feeder shearing production line fundamentally solves the problems of high risk, poor shear dimensional accuracy, poor production efficiency and low productivity in traditional manual feeding shear production.
The four processes of unwinding, leveling, feeding and shearing of Ruihui automatic feeder cutting production line correspond to four kinds of equipments, and the equipment used for unwinding of rolls is heavy material frame.
The equipment used for flattening the internal stress of the material is a medium plate leveling machine or a thick plate leveling machine (selected according to the thickness of the material), and is used for the stepping feeding of the NC feeder or the air feeder for the shearing board. Mechanical shearing machine or hydraulic shearing machine for cutting.
At present, the most used group line type of automatic feeder cutting production line is the combination of MT series heavy material frame-MAC series medium plate leveling machine-MAC series NC servo feeder-mechanical shearing machine.
It can be used for automatic cutting production of various width plates with thickness of 0.5-3.0mm and width of 0-2500mm.
In actual use, Ruihui heavy-duty material frame realizes unwinding and conveying of the plate, and the medium-plate leveling machine performs precision leveling internal stress treatment on the plate.
The NC feeder realizes automatic feeding according to the information such as the size, shear quantity and speed of the plate actually input by the customer. The shearing machine (the output signal is provided by the servo motor of the NC feeder) realizes precise cutting.
The whole line has high degree of automation, stable and reliable precision, and simple and convenient operation (the size of the plate, the number of cuts, the speed, the number of times, etc. can be easily input through the 7-inch touch screen of the NC feeder).
It is the most reliable and effective method for material blanking. At the same time, according to the actual customer's materials and shearing process, there are various options and customizations to meet the needs of customers for diversified, multi-functional and efficient production.
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi