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Stamping automated production line, NC feeder, non-standard material stamping
At present, the punch feeders used in the stamping automation production line are developed for standard plates. In the actual use process, if the materials are non-standard materials, such as terminals, batch flowers, welds, etc., the standard type of roller feed is used. The machine and the NC feeder feed the material, and the material will be crushed by the roller during the feeding process.
Therefore, in the automotive, high-voltage transmission transformers, terminals and other industries that require secondary stamping processing, it is often necessary to use manual feeding or traditional air feeders, with high failure rate, low efficiency, poor stability, poor precision and safety, and cannot meet modernization. The actual demand for stamping production.
To this end, according to the non-standard material of the customer, Ruihui designed a special escape groove on the feeder feeding roller to avoid the plating (or convex) part of the material according to the particularity of the material, thereby fundamentally realizing the non-standard material. Automated stamping production.
The feeding machine made by Ruihui Machinery for non-standard materials has a feeding roller designed to have a escaping groove corresponding to the lower feeding roller, and the width of the escaping groove on the upper feeding roller is greater than or equal to the plating (or convex) portion of the plate. width.
The number of escape grooves on the upper feed roller is determined according to the number of plate plating (or bulging) parts sent by the actual stamping automatic production line, and the two types of escape grooves are often used for the pressure transmission transformer, and the two escape grooves are used as an example. The center-to-center distance is equal to the center-to-center distance between the two plated (or raised) portions of the sheet.
The lower feeding roller is also designed with a escaping groove corresponding to the upper feeding roller. The shape and size of the escaping groove on the lower feeding roller are completely the same as those of the upper feeding roller; the depth of the escaping groove is greater than or equal to the thickness of the effective area of the plate fed by the feeder.
Products:
Specification:
Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
Power(V) | 3 Phase 220V/380V/50HZ | |||||
Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
tock Thicknees (mm) | Stock Width (mm) | |||
0.3 | 400 | 500 | 600 | 800 |
0.4 | ||||
0.6 | ||||
0.8 | ||||
1.0 | ||||
1.2 | ||||
1.4 | ||||
1.6 | 470 | 470 | ||
1.8 | 400 | 400 | ||
2.0 | 360 | 360 | ||
2.3 | 300 | 300 | 300 | 300 |
2.5 | 230 | 230 | 230 | 230 |
2.8 | 150 | 150 | 150 | 150 |
3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provide