GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD.
GUANGDONG RUIHUI INTELLIGENT TECHNOLOGY CO., LTD. AUTOMATION SOLUTIONS FOR ALL METAL FORMING STAMPINGS APPROACHING RUIHUI, NEW AUTOMATION TECHNOLOGY IS UPGRADED.
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Metal wafer blanking process, coil correction leveling machine, stamping equipment
The metal wafer blanking process is the most basic process for the production of workpieces such as hardware cookware, auto parts, tank heads, lamps, motor stators and rotors.
Production equipment for yaw-type stamping production line for wafer blanking, including heavy-duty material frame for fixing and supporting coil materials, and for unwinding and unwinding - leveling machine for coil correction - NC servo yaw type feeder And a punch that realizes wafer processing.
The special feature is that the NC servo yaw feeder has a magnetic return-to-zero switch, so that the position of each parameter can be started from zero after each punching of the plate, so as to avoid the dimensional deviation after repeated yaw feed.
S-type or M-type wafer processing method, when the moving distance takes the minimum value, the adjacent two wafers are just tangent, and the narrowest part of the residual material between adjacent wafers is 2mm, so that the sheet utilization rate is reached. The highest, the least amount of waste generated, which reduces production costs.
At the same time, a feeding device is arranged between the NC servo yaw feeder and the punching machine; the feeding device comprises two rotating joints and brackets, and the bracket and the support are connected by a hydraulic cylinder; the end of the bracket The rotation is provided with a tray that is matched with the material, and the tray is also connected to the bracket by a cylinder.
In the process of wafer blanking production, during the movement of the NC servo yaw feeder and the servo drive device, the material on the punching table is easily scratched, and the cylinder is driven to drive the tray. Move, avoiding material contact with the work surface.
In the process of changing the mold, the driving of the hydraulic cylinder drives the rotation of the bracket to rotate the belt to lift the material greatly, thereby forming a large mold replacement space.
Products:
Specification:
| Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 | ||
| Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 | ||
| Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 | ||
| Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
| Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |||
| Coil I.D.(mm) | 8 | 8 | 508 | 508 | ||
| Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ||
| Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 | ||
| Work Roll Number(pieces) | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | upper 6 lower 5 | ||
| Feed Roll Number(set) | 1 | 1 | 1 | 1 | ||
| Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 | ||
| Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic | ||
| Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
| Power(V) | 3 Phase 220V/380V/50HZ | |||||
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 | ||
Straigtening performance:
| tock Thicknees (mm) | Stock Width (mm) | |||
| 0.3 | 400 | 500 | 600 | 800 |
| 0.4 | ||||
| 0.6 | ||||
| 0.8 | ||||
| 1.0 | ||||
| 1.2 | ||||
| 1.4 | ||||
| 1.6 | 470 | 470 | ||
| 1.8 | 400 | 400 | ||
| 2.0 | 360 | 360 | ||
| 2.3 | 300 | 300 | 300 | 300 |
| 2.5 | 230 | 230 | 230 | 230 |
| 2.8 | 150 | 150 | 150 | 150 |
| 3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi